80th Conference on Glass Problems 1st edition by Sundaram 111974492X 9781119744924

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ISBN-10 :  111974492X 

ISBN-13 :  9781119744924

Author :  S. K. Sundaram 

The 80th Glass Problem Conference (GPC) was organized by the Kazuo Inamori School of Engineering, The New York State College of Ceramics, Alfred University, Alfred, NY 14802 and The Glass Manufacturing Industry Council (GMIC), Westerville, OH 43082.   The Program Director was S. K. Sundaram, Inamori Professor of Materials Science and Engineering, Kazuo Inamori School of Engineering, The New York State College of Ceramics, Alfred University, Alfred, NY 14802. The Conference Director was Robert Weisenburger Lipetz, Executive Director, Glass Manufacturing Industry Council (GMIC), Westerville, OH 43082.  The GPC Advisory Board (AB) included the Program Director, the Conference Director, and several industry representatives. The Board assembled the technical program. Donna Banks of the GMIC coordinated the events and provided support. The Conference started with a half-day plenary session followed by technical sessions. The themes and chairs of four technical sessions were as follows: Melting and Combustion Uyi Iyoha, Praxair, Inc., Peachtree City, GA, Jan Schep, Owens-Illinois, Inc., Perrysburg, OH, and Justin Wang, Guardian Industries, Auburn Hills, MI Batch, Environmental, and Modeling Phil Tucker, Johns Manville, Littleton, CO and Chris Tournour, Corning Inc., Corning, NY   Refractories Larry McCloskey, Anchor Acquisition, LLC, Lancaster, OH and Eric Dirlam, Ardagh Group, Muncie, IN Sensors and Control Adam Polycn, Vitro Architectural Glass, Cheswick, PA and Glenn Neff, Glass Service USA, Inc., Stuart, FL

80th Conference on Glass Problems 1st Table of contents:

FUTURE OF OXY‐FUEL GLASS MELTING: OXYGEN PRODUCTION, ENERGY EFFICIENCY, EMISSIONS AND CO2 NEUTRAL GLASS MELTING
INTRODUCTION
ECONOMICS OF OXY‐FUEL FIRING
OXYGEN GENERATION TECHNOLOGY
ENERGY EFFICIENCY IMPROVEMENTS FOR FUTURE
CURRENT CO2 EMISSIONS FROM GLASS PRODUCTION
HYDROGEN AND BIOMASS DERIVED FUELS FOR REDUCING CO2 EMISSIONS
SUMMARY
REFERENCES
PECULIAR WEAR BEHAVIOR OF SODA LIME SILICATE GLASS IN HUMID AIR AND ITS IMPLICATIONS
INTRODUCTION
WEAR OF THE GLASS SURFACE
SODA LIME GLASS RESISTANCE TO MODERATE WEAR
INFLUENCE OF SODA LIME GLASS PROCESSING CONDITIONS ON WEAR BEHAVIOR
WEAR BEHAVIOR OF SODA LIME GLASSES UNDER SEVERE WEAR CONDITIONS
PATH FORWARD
ACKNOWLEDGEMENTS.
REFERENCES
MELTING AND COMBUSTION
A GLASS PROBLEM SOLVED
INTRODUCTION
THE FIRES
WHY LEFT SIDE?
THE GLB
THE WAIST AREA
ACKNOWLEDGMENT
ELECTRIC POWER ADJUSTMENT IN GLASS FURNACE WITH VARIVOLT TRANSFORMER
CONCLUSION:
SYNCHRONIZED OXY‐FUEL BOOST BURNERS FOR ZERO‐PORT PERFORMANCE OPTIMIZATION IN FLOAT GLASS MELTING FURNACES
INTRODUCTION
THE CLEANFIRE® HRx™ BURNER
SYNCHRONIZED BOOSTING SYSTEM
RESULTS OF COMMERCIAL DEMONSTRATION
SUMMARY AND CONCLUSIONS
REFERENCES
ELECTRIC BOOSTING AND HYBRID FURNACES (PRACTICAL APPLICATION OF HIGHER LEVELS OF ELECTRIC HEAT INPUT)
INTRODUCTION
COST EVALUATION FOR MELTING ENERGY
LIMITATIONS OF CURRENT MELTING TECHNOLOGY
HEAT TRANSFER, CONVECTION CURRENTS AND BATCH MELTING
HEAT INPUT BY ELECTRICAL BOOSTING
FLEXIBILITY OF THE HEAT INPUT BY COMBUSTION
FLEXIBILITY OF THE HEAT INPUT BY ELECTRICAL BOOSTING
DESIGN PRINCIPLES OF A HIGHLY FLEXIBLE HYBRID MELTER
500TPD CONTAINER TANK EXAMPLE AND MODELLING RESULTS
RESULTS OF ROOF TEMPERATURE AND SURFACE HEAT FLUX
RESULTS ON BATCH EXTENSION, MELT CONVECTION AND HOT SPOT
COMBUSTION SPACE WITH 20 AND 80% INPUT
RESULTS ON MELT FINING AND GLASS QUALITY
CONCLUSIONS
ACKNOWLEDGEMENT
REFERENCES
CARBON REDUCTION WITH SUPER BOOSTING AND ADVANCED ENERGY MANAGEMENT USING RENEWABLE RESOURCES
INTRODUCTION
CONCLUSIONS AND RECOMMENDATIONS
FIGURE REFERENCES
TABLE REFERENCES
BATCH, ENVIRONMENTAL, AND MODELING
DESIGNING FURNACE FEED SYSTEMS THAT WORK
INTRODUCTION
LINKING MATERIAL FLOW AND PLANT PERFORMANCE
COMMON SOLIDS PROBLEMS
FLOW PATTERNS
FLOW PROPERTIES
SEGREGATION MECHANISMS
DESIGN CONSIDERATIONS
CONCLUSIONS
REFERENCES
BAG FILTER AND CATALYST (SCR) – DOES THIS FIT TOGETHER?
INTRODUCTION
SECONDARY MEASURES FOR NOX REDUCTION IN THE GLASS INDUSTRY
REMARKABLE ASPECTS FOR THE COMBINATION BAG FILTER ‐ SCR
REFERENCE EXAMPLE
CONCLUSIONS
REFERENCES
CULLET – ANOTHER STEP TOWARDS GLASS SUSTAINABILITY
INTRODUCTION
SOURCES OF CULLET
BATCH CHEMISTRY
BATCH PHYSICS
MODEL STUDY
CULLET
CONCLUSIONS
REFRACTORIES
NEW TUCKSTONE REFRACTORY SOLUTION FOR LONG LIFE GLASS FURNACE SUPERSTRUCTURE
INTRODUCTION
UNDERSTANDING OF TUCKSTONE RUPTURE
WAYS OF TUCKSTONE IMPROVEMENT
CONCLUSION
OPTIMIZATION AND ENERGY SAVINGS ESPECIALLY IN CONTAINER GLASS PRODUCTION BY USING A REFRACTORY COATING
INTRODUCTION
TECHNOLOGY & RESULTS
ECONOMICAL RELEVANCE
FUTURE
CONCLUSIONS
REFERENCES
SENSORS AND CONTROLS
APPLICATION OF ADVANCED SENSORS IN THE GLASS INDUSTRY
INTRODUCTION
ALL DOMAINS WORK TOGETHER TO OBTAIN GOOD QUALITY
LIBS TECHNOLOGY
OUTLOOK
CONCLUSIONS
REFERENCES:
LIGHTER AND STRONGER
INTRODUCTION
HOT END FORMING: QUALITY FOCUS
USE OF SENSORS
INSPECTION VERSUS PROCESS MONITORING
LOWERING DISTURBANCES
MANAGING PROCESS VARIATIONS: EVEN GLASS WALL THICKNESS VARIATION
COMBINING AND ANALYZING DATA: CREATING INTELLIGENCE
STRONG ORGANIZATION: SOP’S OR IF POSSIBLE, FORMING PROCESS AUTOMATION
CONCLUSIONS
HTXTM – HIGH PERFORMANCE, HIGH TEMPERATURE THERMOCOUPLE WIRE
INTRODUCTION
MEASUREMENTS
RESULTS
DISCUSSION
CONCLUSIONS
ACKNOWLEDGEMENTS
REFERENCES
NOT JUST A PRETTY PICTURE – IN‐FURNACE THERMAL IMAGING
INTRODUCTION
EQUIPMENT AND EXPERIMENTAL PLAN
OBSERVATIONS
CONCLUSIONS

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