Industrial and Process Furnaces Principles Design and Operation 3rd edition by Barrie Jenkins, Peter Mullinger 0323984911 9780323984911

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ISBN-10 ‏ : ‎0323984911 

ISBN-13 ‏ : ‎9780323984911

Author:   Barrie Jenkins, Peter Mullinger 

Industrial and Process Furnaces: Principles, Design and Operation, Third Edition?continues to provide comprehensive coverage on all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. New to this edition are sections on production, handling and utilization of alternative fuels such as biomass, hydrogen and various wastes, modeling of the process, combustion and heat transfer, their benefits, advantages and limitations, mitigation and removal of CO2 , the role of solar and other renewable energy, recent research, and the practical approach of the Whyalla steelworks for harnessing solar energy for sustainable steelmaking, hydrogen and as a “clean fuel”.

The book also includes a discussion on the limitations of hydrogen supply owing to fresh water supply constraints, the difficulty of storing and transporting hydrogen, and the current sociopolitical impetus of CO2.

Industrial and Process Furnaces Principles Design and Operation 3rd Table of contents:

Chapter 1. Introduction
1.1. What is a furnace?
1.2. Where are furnaces used? Brief review of current furnace applications and technology
1.3. Drivers for improved efficiency
1.4. Concluding remarks
Chapter 2. The combustion process
2.1. Simple combustion chemistry
2.2. Combustion calculations
2.3. Chemical reaction kinetics
2.4. The physics of combustion
Chapter 3. Fuels for furnaces
Determining the calorific value of a fuel
3.1. Manufactured gaseous fuels
3.2. Natural gas
3.3. Properties of gaseous fuels
3.4. Liquid fuels
3.5. Solid fuels
3.6. Biomass based fuels
3.7. Waste fuels
3.8. Choice of fuel
3.9. Safety
3.10. Emissions
Nomenclature for chapter 3
Chapter 4. An introduction to heat transfer in furnaces
4.1. Conduction
4.2. Convection
4.3. Radiation
4.4. Electrical heating
Chapter 5. Flames and burners for furnaces
5.1. Types of flame
5.2. Function of a burner and basics of burner design
5.3. Gas burners
5.4. Oil burners
5.5. Pulverised coal burners
5.6. Burners for biomass and waste-based fuels
5.7. Furnace aerodynamics
5.8. Combustion system scaling
5.9. Furnace noise
Chapter 6. Combustion and heat transfer modelling
6.1. Physical modelling
6.2. Mathematical modelling
6.3. Application of modelling to furnace design
Nomenclature
Chapter 7. Fuel preparation and handling systems
7.1. Gas valve trains
7.2. Fuel oil handling systems
7.3. Pulverised coal handling and firing systems
7.4. Waste fuel handling
Chapter 8. Furnace control and safety
8.1. Process control
8.2. Furnace instrumentation
8.3. Flue gas analysis
8.4. Combustion control
8.5. Ensuring furnace safety
8.6. Burner management systems
Chapter 9. Furnace efficiency
9.1. Furnace performance charts
9.2. Mass and energy balances
9.3. Energy conversion
9.4. Heat recovery equipment
9.5. Identifying efficiency improvements
Chapter 10. Emissions and environmental impact
10.1. Formation of carbon monoxide
10.2. Formation of nitrogen oxides
10.3. Formation of sulphur oxides
10.4. Formation of intermediate combustion products
10.5. Particulate emissions
10.6. Environmental control of emissions
Chapter 11. Furnace construction and materials
11.1. Basic performance requirements of the furnace structure
11.2. Basic construction methods
11.3. Practical engineering considerations in the use of refractories
11.4. Ceramic refractory materials
11.5. Heat resisting and refractory metals
11.6. Practical engineering considerations in the use of high temperature metals
11.7. Concluding remarks
Chapter 12. Furnace design methods
12.1. Introduction
12.2. Conceptual design
12.3. Furnace sizing
12.4. Burner Selection
12.5. Detailed analysis and validation of the furnace design
12.6. Furnace instrumentation and controls
Chapter 13. Economic evaluation
13.1. Cost accounting
13.2. Distinction between capital and revenue
13.3. Profit and profitability
13.4. Financial ratios
13.5. Project costing
13.6. Investment evaluation
13.7. Determining financial benefits
13.8. Post project analysis
Chapter 14. Selected examples of real furnace applications
14.1. Design of a new burner for a lime sludge kiln
14.2. Optimising flash furnace design
14.3. Contribution to the design of a new reforming process for fuel cell applications
14.4. Resolving tube internal coking and premature tube failure in a refinery heater
14.5. Unsuccessful attempts to resolve severe problems with a preheater cement kiln
14.6. Investigation and elimination of coal firing system problems
14.7. Concluding remarks on implementation
Chapter 15. Future trends and concluding remarks
15.1. Trends in new materials
15.2. Trends in furnace emissions and fuels for furnaces
15.3. Trends in carbon capture from furnaces
15.4. Trends in furnace controls
15.5. New applications for furnaces
15.6. Concluding remarks

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Tags: Industrial, Process Furnaces, Barrie Jenkins, Peter Mullinger