Today’s Technician Automotive Engine Repair Rebuilding, Classroom Manual and Shop Manual, Spiral bound Version 6th Edition by Chris Hadfield 9798214355047

Today’s Technician: Automotive Engine Repair & Rebuilding, Classroom Manual and Shop Manual, Spiral bound Version 6th Edition by Chris Hadfield – Ebook PDF Instant Download/DeliveryISBN:  8214355047, 9798214355047 

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ISBN-13 :  9798214355047

Author :  Chris Hadfield 

TODAY’S TECHNICIAN: AUTOMOTIVE ENGINE REPAIR & REBUILDING, CLASSROOM MANUAL AND SHOP MANUAL, Sixth Edition, delivers the theoretical and practical knowledge technicians need to repair and service modern automotive engines and prepare for the Automotive Service Excellence (ASE) Engine Repair certification exam. Designed to address all ASE Education Foundation standards for Engine Repair, this system-specific text addresses engine construction, engine operation, intake and exhaust systems, and engine repair, as well as the basics of engine rebuilding. Forward-looking discussions include advances in hybrid technology, factors affecting engine performance, and the design and function of modern engine components. Long known for its technical accuracy and concise writing style, the Sixth Edition of this reader-friendly text includes extensive updates to reflect the latest ASE Education Foundation standards, new information on current industry trends and developments, additional drawings and photos, and a variety of electronic tools for instructors.

Today’s Technician: Automotive Engine Repair & Rebuilding, Classroom Manual and Shop Manual, Spiral bound Version 6th Table of contents:

Chapter 1. Automotive Engines
Basic Engine Operation
Engine Location
Engine Function
Cooling System
Lubrication System
Engine Breathing
Engine Performance
Cylinder Head
Timing Mechanism
Engine Block
Summary
Review Questions
Chapter 2. Engine Repair and Rebuilding Industry
Full-Service Repair Facilities
Machine Shop and Engine Rebuild Facilities
Engine Repair and Replacement Specialty Facilities
Engine and Component Remanufacturing Facilities
Summary
Review Questions
Chapter 3. Theory of Engine Operation
Major Engine Components
Engine Operating Principles
Energy and Work
Types of Energy
Energy Conversion
Newton’s Laws of Motion
Inertia
Momentum
Friction
Behavior of Liquids and Gases
Molecular Energy
Temperature
Pressure and Compressibility
Pressure and Vacuum
Boyle’s Law
Engine Operation
Engine Classifications
Number of Cylinders
Cylinder Arrangement
Valvetrain Type
Ignition Types
Fuel Injection Types
Engine Vibration
Balance Shafts
Engine Displacement
Bore and Stroke
Calculating Engine Displacement
Direction of Crankshaft Rotation
Engine Measurements
Compression Ratio
Calculating Compression Ratio
Horsepower and Torque
Engine Efficiency
Other Engine Designs
Two-Stroke Engines
Diesel Engines
Stratified Charge Engine
Engine Identification
Summary
Review Questions
Chapter 4. Engine Operating Systems
The Starting System
The Battery
The Starter Motor
Lubrication Systems
Engine Oil
Synthetic Oils
Oil Pumps
Oil Filter
Oil Coolers
Oil Flow
Cooling Systems
Coolant
Radiator
Heater Core
Hoses
Water Pump
Thermostat
Coolant Flow
Reverse-Flow Cooling Systems
Cooling Fans
Lubrication and Cooling Warning Systems and Indicators
Gauge Sending Units
Warning Lamps
Message Center
Fuel System
Ignition System
Emission Control System
Automotive Fuels
Gasoline
Octane
Volatility
Ethanol
Additives
Diesel Fuel
Summary
Review Questions
Chapter 5. Factors Affecting Engine Performance
Spark Plugs
Combustion Chamber Sealing
Ring and Cylinder Wall Wear
Valve Wear
Head Gasket Damage
Fuel and Combustion
Octane Rating
Volatility
Combustion Issues
Abnormal Combustion
Preignition
Detonation
Knock Sensor
Misfire
Support Systems’ Contribution to Abnormal Combustion
Engine Noises
Summary
Review Questions
Chapter 6. Engine Materials, Fasteners, Gaskets, and Seals
Engine Materials
Iron
Cast Iron
Steel
Magnesium
Aluminum
Titanium
Plastics
Composites
Ceramics
Manufacturing Processes
Casting
Forging
Machining
Stamping
Powder Metallurgy
Treatment Methods
Cracks
Detecting Cracks
Fasteners
Torque-to-Yield
Liquid Thread Lockers
Gaskets, Seals, Sealants, and Adhesives
Gaskets
Seals
Adhesives, Sealants, and Liquid Gasket Maker
Summary
Review Questions
Chapter 7. Intake and Exhaust Systems
Air Induction System
Air Intake Ductwork
Air Cleaner/Filter
Air Filter Design
Intake Manifold
Intake Manifold Tuning
Vacuum Basics
Vacuum Controls
Turbochargers
Basic Operation
Turbo Lag
Turbocharger Cooling
Intercoolers
Scheduled Maintenance
Superchargers
Supercharger Operation
Exhaust System Components
Exhaust Manifold
Exhaust Pipe and Seal
Catalytic Converters
Converter Problems
Mufflers
Resonator
Tailpipe
Heat Shields
Clamps, Brackets, and Hangers
Summary
Review Questions
Chapter 8. Engine Configurations, Mounts, and Remanufactured Engines
Engine Configurations
Engine Mounts
Types of Engine Mounts
Remanufactured Engines
Summary
Review Questions
Chapter 9. Cylinder Heads
Cylinder Heads
Intake and Exhaust Ports
Camshaft Bore
Valves
Determining Valve Malfunctions
Valve Seats
Valve Guides
Valve Seals
Cylinder Head Component Relationships
Combustion Chamber Designs
Wedge Chamber
Hemispherical Chamber
Pentroof Chamber
Swirl Chamber
Chamber-in-Piston
Fast Burn
Tumble Port
Stratified-Charge Chambers
The Combustion Process
Preignition
Detonation
Misfire
Multivalve Engines
Summary
Review Questions
Chapter 10. Camshafts and Valvetrains
Valvetrain Components
Camshafts
Lifters
OHC Valvetrain Designs
Pushrods
Rocker Arms
Valve Spring Retainers and Rotators
Summary
Review Questions
Chapter 11. Timing Mechanisms
Valve Timing Systems
Chain-Driven Systems
Belt-Driven Systems
Gear-Driven Systems
Variable Valve Timing Systems
Variable Valve Timing (Cam-Phasing)
GM VVT
Variable Valve Lift (Cam-Shifting)
Variable Valve Timing and Lift Systems
Honda VTEC
Toyota VVT
Dual VVT-i (Dual Variable Valve Timing with Intelligence)
Fiat’s MultiAir
Variable Cylinder Displacement
GM’s Active Fuel Management System
Summary
Review Questions
Chapter 12. Engine Block Construction
Block Construction
Lubrication and Cooling
Core Plugs
Cylinder Bores
Main Bore
Crankshaft
Crankshaft Oil Holes
Crankshaft Fillets
Crankshaft Counterweights
Crankshaft Construction
Camshaft
Lifter Bores
Harmonic Balancing
Flywheel
Short Blocks, Long Blocks, and Crate Engines
Summary
Review Questions
Chapter 13. Pistons, Rings, Connecting Rods, and Bearings
Bearings
Bearing Materials
Bearing Characteristics
Main Bearings
Thrust Bearings
Rod Bearings
Bearing Oil Clearances
Undersize and Oversize Bearings
Camshaft and Balance Shaft Bearings
Balance Shafts
Pistons
Expansion Controls
Piston Pin
Piston Pin Offset
Piston Speed
Piston Designs and Construction
Piston Rings
Ring Materials
Oversize Rings
Connecting Rods
Summary
Review Questions
Chapter 14. Alternative Fuel and Advanced Technology Vehicles
Alternative Fuel Vehicle Use
Propane Vehicles
E85 and Flexible Fuel Vehicles
Compressed Natural Gas Vehicles
Cylinder Safety
Vehicle Safety
Vehicle Operation
The Honda Civic GX CNG Vehicle
Electric Vehicles
Hybrid Electric Vehicles
HEV Operation
Batteries
Electric Motors
Other Hybrid Technology Components
Gasoline Engine
Atkinson-Cycle Engine
Miller-Cycle Engine
Toyota Prius HEV
Plug-In Hybrid Electric Vehicles
Fuel Cell Vehicles
Summary
Review Questions
Shop Manual
Chapter 1. Safety and Shop Practices
Personal Safety
Eye Protection
Clothing
Ear Protection
Hair and Jewelry
Other Personal Safety Warnings
Lifting and Carrying
Hand Tool Safety
Power Tool Safety
Hydraulic Press
Compressed Air Equipment Safety
Lift Safety
Jack and Jack Stand Safety
Engine Lift Safety
Cleaning Equipment Safety
Hazardous Waste
Vehicle Operation
Work Area Safety
Hybrid Vehicle High-Voltage Safety
ASE-Style Review Questions
ASE Challenge Questions
1. Job Sheet
2. Job Sheet
3. Job Sheet
4. Job Sheet
5. Job Sheet
Chapter 2. Engine Rebuilding Tools and Skills
Units of Measure
Measurement of Mass
Measurement of Length
Measurement of Volume
Engine Diagnostic Tools
Scan Tools
Compression Testers
Cylinder Leakage Tester
Vacuum Gauge
Vacuum Pumps
Leak Detectors
Cooling System Pressure Tester
Coolant Hydrometer
Coolant Refractometer
Coolant Test Strips
Oil Pressure Gauge
Belt Tension Gauge
Stethoscope
Fuel-Pressure Gauge
Noid Light
Exhaust Gas Analyzers
Engine Analyzer
Engine Measuring Tools
Feeler Gauges
Using Feeler Gauges
Machinist’s Rule
Calipers
Micrometers
Reading a Micrometer
Telescoping Gauge
Small-Hole Gauge
Dial Indicators
Using a Dial Indicator
Valve Guide Bore Gauge
Valve Seat Runout Gauge
Cylinder Bore Dial Gauge
Out-of-Round Gauge
Aligning Bar
Plastigage
Special Hand Tools
Torque Wrenches
Using a Torque Wrench
Torque-to-Yield
Ring Expanders
Ring-Groove Cleaners
Ring Compressors
Engine and Chassis Dynamometers
Special Reconditioning Tools and Equipment
Cylinder Head Reconditioning Equipment
Engine Block Reconditioning Equipment
Crankshaft Reconditioning Equipment
Connecting Rod and Piston Reconditioning Equipment
Working as a Professional Technician
Education
Professionalism
Compensation
ASE Certification
Skills Required for Engine Repair
Service Information
ASE-Style Review Questions
6. Job Sheet
7. Job Sheet
8. Job Sheet
9. Job Sheet
10. Job Sheet
11. Job Sheet
12. Job Sheet
13. Job Sheet
Chapter 3. Basic Testing, Initial Inspection, and Service Procedures
Proper Vehicle Care
Writing a Service Repair Order
Test-Driving for Engine Concerns
Identifying the Area of Concern
ASE-Style Review Questions
ASE Challenge Questions
14. Job Sheet
15. Job Sheet
16. Job Sheet
Chapter 4. Diagnosing and Servicing Engine Operating Systems
Battery Safety
Battery Testing
Battery Inspection
Battery Testing Series
Battery Conductance Test
4-3a. Battery State of Charge
4-3b. Absorbed Glass Mat (AGM) Battery Precautions
Starting System Tests and Service
Starting System Troubleshooting
Testing the Starting System
Starter Motor Removal
Lubrication System Testing and Service
Oil Pressure Testing
Oil Pump Service
Oil Jet Valves
Lubrication System Maintenance
Oil Level and Condition
Oil Consumption
Cooling System Testing and Service
Cooling System Maintenance
Belt Tension Gauge
Cooling System Component Testing
Water Pump and Radiator Removal
Gallery and Casting Plugs
Leak Diagnosis
Oil Leaks
Warning Systems Diagnosis
Engine Oil Pressure Warning System
Cooling System Temperature Warning System
Scan Tool Diagnostics
ASE-Style Review Questions
ASE Challenge Questions
17. Job Sheet
18. Job Sheet
19. Job Sheet
20. Job Sheet
21. Job Sheet
22. Job Sheet
23. Job Sheet
24. Job Sheet
25. Job Sheet
26. Job Sheet
27. Job Sheet
28. Job Sheet
29. Job Sheet
30. Job Sheet
31. Job Sheet
32. Job Sheet
33. Job Sheet
34. Job Sheet
Chapter 5. Diagnosing Engine Performance Concerns
Spark Plug Evaluation and Power Balance Testing
Spark Plugs
Spark Plug Removal and Installation
Spark Plug Reading
Power Balance Testing
Power Balance Testing Using an Engine Analyzer or Scan Tool
Manual Power Balance Testing
Analyzing the Power Balance Test Results
Exhaust Gas Analyzers
Engine Smoking
Blue Smoke
White Smoke
Black Smoke
Oil Consumption Diagnosis
Improper Combustion
Compression Testing
Cranking Compression Test
Analyzing the Results
Wet Compression Test
Running Compression Test
Analyzing the Results
Cylinder Leakage Testing
Cylinder Leakage Test
Engine Vacuum Testing
Engine Noise Diagnosis
Bottom-End Knock
Crankshaft End Play
Piston Pin Knock
Piston Slap
Timing Chain Noise
Valvetrain Clatter
ASE-Style Review Questions
ASE Challenge Questions
35. Job Sheet
36. Job Sheet
37. Job Sheet
38. Job Sheet
39. Job Sheet
40. Job Sheet
Chapter 6. Repair and Replacement of Engine Fasteners, Gaskets, and Seals
Thread Repair
Gasket Installation
Cylinder Head Gasket Installation
Oil Pan Gasket Installation
Valve Cover Gasket Replacement
Seal Installation
Using Adhesives, Sealants, and Liquid Gasket Makers
ASE-Style Review Questions
ASE Challenge Questions
41. Job Sheet
42. Job Sheet
43. Job Sheet
44. Job Sheet
Chapter 7. Intake and Exhaust System Diagnosis and Service
Air Cleaner Service
Vacuum System Diagnosis and Troubleshooting
Vacuum Tests
Intake Manifold Service
Exhaust System Service
Exhaust System Inspection
Replacing Exhaust System Components
Exhaust Manifold and Exhaust Pipe Servicing
Replacing Exhaust System Gaskets and Seals
Catalytic Converter Testing
Turbocharger Diagnosis
Common Turbocharger Failures
Turbocharger Inspection
Testing Boost Pressure
Turbocharger Removal
Turbocharger Component Inspection
Turbocharger Installation and Prelubrication
Supercharger Diagnosis and Service
Supercharger Diagnosis
Supercharger Removal
ASE-Style Review Questions
ASE Challenge Questions
45. Job Sheet
46. Job Sheet
47. Job Sheet
48. Job Sheet
49. Job Sheet
Chapter 8. Engine Removal, Engine Swap, and Engine Installation
Preparing the Engine for Removal
Removing the Engine
Front-Wheel-Drive Vehicles
Rear-Wheel-Drive Vehicles
Typical Procedure for RWD Engine Removal
Installing a Remanufactured Engine
Installing the Engine
Front-Wheel-Drive Vehicles
Rear-Wheel-Drive Vehicles
Engine Start-Up and Break-In
Start-Up and Initial Break-In
Priming the Lubrication System
Starting the Engine
Road Test
Final Checks After Break-In
Five-Hundred-Mile Service
ASE-Style Review Questions
ASE Challenge Questions
50. Job Sheet
51. Job Sheet
52. Job Sheet
53. Job Sheet
Chapter 9. Cylinder Head Disassembly, Inspection, and Service
Disassembling the Cylinder Head
Valve Removal
Valve Inspection
Inspecting the Valve Head
Valve Stem Inspection
Cylinder Head Inspection
Valve Guide Inspection
Valve Seat Inspection
Machine Shop Services
Straightening Aluminum Cylinder Heads
OHC Bearing Bore Alignment
Resurfacing Cylinder Heads
Valve Guide Repair
Knurling
Oversize Valve Stems
Guide Replacement
Replacing Valve Seats
Insert Valve Seat Replacement
Integral Valve Seat Replacement
Refinishing Valves and Valve Seats
Valve Reconditioning
Valve Seat Refinishing
Carbide Seat Cutters
Stone Seat Cutters
Fitting the Valve and Seat
Valve Measurement
ASE-Style Review Questions
ASE Challenge Questions
54. Job Sheet
55. Job Sheet
56. Job Sheet
57. Job Sheet
58. Job Sheet
59. Job Sheet
60. Job Sheet
61. Job Sheet
Chapter 10. Valvetrain Service
Inspecting and Servicing the Valvetrain
Removing and Replacing the Camshaft, OHV Engines
Removing and Replacing the Camshaft, OHC Engines
Removing Camshafts and Rocker Arms, DOHC Engine
Measuring Camshaft End Play and Camshaft Bearing Clearance, DOHC Engine
Inspecting the Camshaft
Inspecting and Servicing Valvetrain Components, OHV Engine
Inspecting the Lifters
Inspecting the Pushrods
Inspecting and Servicing Rocker Arms and Shafts
Replacing Rocker Arm Studs
Correcting Rocker Arm Geometry
Inspecting and Servicing Rocker Arms and Shafts, DOHC Engines
Valve Springs
Cylinder Head Reassembly
Installed Spring Height
Installing Valve Stem Seals
Installing the Valves, Springs, and Keepers
OHC Cylinder Head Assembly
Valve Adjustment
Adjustment Intervals
Symptoms of Improper Valve Adjustment
Adjusting Hydraulic Lifters
Adjusting Mechanical Followers with Shims
Adjusting Valve Clearance Using Adjustable Rocker Arms
Installing the Cylinder Head
On-Car Service
Valve Spring Replacement
ASE-Style Review Questions
ASE Challenge Questions
62. Job Sheet
63. Job Sheet
64. Job Sheet
65. Job Sheet
66. Job Sheet
67. Job Sheet
68. Job Sheet
Chapter 11. Timing Mechanism Service
Symptoms of a Worn Timing Mechanism
Symptoms of a Jumped or Broken Timing Mechanism
Diagnosing a Jumped or Broken Timing Mechanism
Timing Chain Inspection
Timing Belt Inspection
Timing Gear Inspection
Sprocket Inspection
Tensioner Inspection
Timing Chain Guide Inspection
Reuse versus Replacement Decisions
Timing Mechanism Replacement
Timing Chain Replacement on OHC Engines
Timing Belt Replacement
Timing Chain or Gear Replacement on Camshaft-in-the-Block Engines
Timing Chain Replacement on Engines with OHC and Balance Shafts
Timing Chain Replacement on Engines with VVT Systems
Removing Camshafts and Rocker Arms, DOHC Engine with VTEC
Measuring Camshaft End Play and Camshaft Bearing Clearance, DOHC Engine with VTEC
Inspecting and Servicing Rocker Arms and Shafts with VTEC
Checking an Active Fuel Management or Variable Cylinder Displacement System for Proper Operation
Diagnosing Active Fuel Management or Variable Cylinder Displacement Systems
ASE-Style Review Questions
ASE Challenge Questions
69. Job Sheet
70. Job Sheet
71. Job Sheet
72. Job Sheet
73. Job Sheet
Chapter 12. Inspecting, Disassembling, and Servicing the Cylinder Block Assembly
Engine Preparation
Cylinder Head Removal
Timing Mechanism Disassembly
Engine Block Disassembly
Removing the Camshaft
Ring Ridge Removal
Piston Removal
Crankshaft Removal
Core and Oil Gallery Plugs
Inspecting the Cylinder Block
Checking for Deck Warpage
Inspecting and Measuring Cylinder Wall Wear
Checking Main Bearing Bore Alignment
Engine Block Bore Measurements
Inspecting the Crankshaft
Checking Crankshaft Warpage
Measuring Crankshaft Journals
Inspecting the Harmonic Balancer and Flywheel
Servicing the Cylinder Block Assembly
Line Boring and Align Honing
Resurfacing the Deck
Cylinder Reconditioning
Sleeve Installation
Lifter Bore Repair
Camshaft and Balance Shaft Bearing Service
Camshaft Bearing Measurement, Removal, and Replacement
Balance Shaft Bearing Measurement, Removal, and Replacement
Reconditioning Crankshafts
Crankshaft Straightening
Journal Grinding
Installing Oil Gallery Plugs and Core Plugs
ASE-Style Review Questions
ASE Challenge Questions
74. Job Sheet
75. Job Sheet
76. Job Sheet
77. Job Sheet
78. Job Sheet
79. Job Sheet
Chapter 13. Short Block Component Service and Engine Assembly
Inspecting Crankshaft Bearings
Bearing Failure Analysis
Inspecting the Pistons and Connecting Rods
Piston Ring Removal and Groove Cleaning
Checking Piston Pin Wear
Removing the Piston Pin
Piston Inspection
Inspecting the Piston Rings
Inspecting Piston Pins
Inspecting Connecting Rods
Piston Assembly Service
Reconditioning Connecting Rods
Piston and Connecting Rod Reassembly
Installing Piston Rings
Engine Block Preparation
Installing OHV Camshafts, Bearings, and Balance Shafts
Installing the Main Bearings and Crankshaft
Installing the Pistons and the Connecting Rods
Completing the Block Assembly
Installing the Oil Pump
Installing the Cylinder Head
Valve Timing and Installing Valvetrain Components
OHV Valvetrain Installation
OHC Engine Valvetrain
Checking and Adjusting Valve Clearance
Completing the Engine Assembly
ASE-Style Review Questions
ASE Challenge Questions
80. Job Sheet
81. Job Sheet
82. Job Sheet
83. Job Sheet
84. Job Sheet
85. Job Sheet
Chapter 14. Alternative Fuel and Advanced Technology Vehicle Service
Servicing Propane-Fueled Engines
Servicing CNG Vehicles
Servicing Hybrid Electric Vehicles
Servicing the Toyota Prius
Oil and Filter Change Service (Prius)
Hybrid Engine Compression Testing (Prius)
Inspection Mode Procedure (Prius)
Activating Maintenance Mode (without a Scan Tool)
Cooling System Service
Draining Procedures
Cooling System Air Bleed and Refill Procedure
Servicing the Honda Civic Hybrid

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